TLV DC3A cyclone separator and air trap incorporated into one unit provide high-quality dry air. For use on mains and branches, it utilizes centrifugal force to separate condensate from air and features a built-in free float air trap for the automatic discharge of the collected condensate. The separator achieves condensate separation efficiency as high as 98%.

Features

• Separator achieves condensate separation efficiency as high as 98%.
• Self-modulating free float air trap continuously discharges condensate as it is separated.
• Precision-ground spherical float and positive three-point seating provide a complete seal, even under no-load conditions.
• The large surface area of the built-in screen guarantees trouble-free service.
• Only one moving part, the free float, prevents concentrated wear and increases service life.

Specifications

• Connection: Screwed, Flanged
• Size: Screwed 1/2", 3/4", 1" / Flanged DN 15, 20, 25, 40, 50, 65, 80, 100
• Maximum Operating Pressure (PMO): 10 barg
• Minimum Operating Pressure: 0.1 barg
• Maximum Operating Temperature (TMO): 100 °C
• Applicable Fluid: Air

WARNING

Do not use for toxic, flammable or otherwise hazardous fluids. To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range. Local regulations may restrict the use of this product to below the conditions quoted.

Configuration and Components

No.	Description	Material	DIN/EN	ASTM/AISI
1	Body (Screwed / Flanged)	Ductile Cast Iron	0.7040 / 0.7043	A536 / A395
2	Separator Body	Cast Iron / Ductile Cast Iron	0.6025 / 0.7043	A126 Cl.B / A395
3	Trap Cover	Cast Iron / Ductile Cast Iron	0.6025 / 0.7043	A126 Cl.B / A395
4	Separator	Cast Stainless Steel	1.4312	A351 Gr.CF8
5	Float	Stainless Steel SUS316L	1.4404	AISI316L
6	Float Cover	Cast Iron / Ductile Cast Iron	0.6025 / 0.7043	A126 Cl.B / A395
7	Guide Pin	Stainless Steel SUS304	1.4301	AISI304
8	Trap Valve Seat	Nitrile Rubber / Stainless Steel	- / 1.4305	D2000BF / AISI303

Dimensions

Screwed:

Flanged:

Flow Rates and Capacity

Proper Installation

• Installation, inspection, maintenance, repairs, disassembly, adjustment and valve opening/closing should be carried out only by trained maintenance personnel.
• Take measures to prevent people from coming into direct contact with product outlets.
• Install for use under conditions in which no freeze-up will occur.
• Install for use under conditions in which no water hammer will occur.

1. Before installation, be sure to remove all protective seals from the product.
2. Before installing the separator, blow out the inlet piping to remove any piping scraps, dirt and oil. Close the inlet valve after blowdown.
3. Install the product at the point on the piping where the separation of condensate will have the greatest effect on efficiency. For example, on a main or branch at the inlet of equipment requiring high-quality dry air.
4. Install the separator trap so the arrow on the product is pointing in the direction of flow.
5. The product should be inclined no more than 10° horizontally and front-to-back.
6. Install a main outlet valve and main outlet piping, and condensate outlet fittings and condensate outlet piping.
7. To facilitate inspection and maintenance, install a union at the condensate outlet and ensure that there is sufficient space for maintenance.
8. Open the inlet valve and outlet valves and check to make sure that the separator trap functions properly.

Operational Check

A visual inspection can be carried out to aid in determining the necessity for immediate maintenance or repair, if the trap is open to atmosphere. Operational inspections should be performed at least twice per year, or as called for by trap operation conditions.

Condition	Characteristic
Normal	Condensate is discharged continuously with flash steam and the sound of flow can be heard. If there is very little condensate, there is almost no sound of flow.
Blocked	No condensate is discharged. The trap is quiet and makes no noise, and the surface temperature of the trap is low.
Blowing	Live steam or air continually flows from the outlet and there is a continuous metallic sound.
Leakage	Live steam or air is discharged through the trap outlet together with the condensate and there is a high-pitched sound.

Inspection and Maintenance

DANGER

NEVER apply direct heat to the float. The float may explode due to increased internal pressure, causing accidents leading to serious injury or property and equipment damage.

Parts Inspection Procedure	Check Criteria
Body, Cover(s)	Check inside for damage, dirt, grease, oil film, rust or scale
Gaskets	Check for warping or damage
Screen	Check for clogging, corrosion or damage
Float	Check for deformation, damage, oil film or water inside
Valve Seat	Check for rust, scale, oil film, wear or damage

Troubleshooting

Problem	Cause	Remedy
No condensate is discharged or discharge is poor (blocked)	Float is damaged or filled with condensate	Replace the float
	Trap valve seat port, screen or piping is clogged with rust or scale	Clean
	The trap operating pressure exceeds the maximum specified pressure, or there is insufficient pressure differential	Compare specifications and actual operating conditions
Air is discharged or leaks from the trap outlet (blowing / leakage)	Rust and scale have accumulated around the trap valve seat or under the float	Clean
	The trap valve seat is damaged	Replace with a new trap valve seat
	Float is deformed or coated with scale	Clean or replace the float
	Separator is installed above the maximum allowable inclination angle	Correct the installation
Air is leaking from sealing surfaces	Deterioration of or damage to gaskets	Replace with new gaskets
	Improper tightening torques were used	Tighten to the proper torque
Water is mixed with the air at the separator outlet	Air flow velocity is too high	Take steps necessary to lower the flow velocity